Generator Rewinding Services
If your generator is losing power or showing signs of electrical failure, it might not need a full replacement — just expert rewinding. At VTS Motors, we specialize in high-quality generator rewinding services that restore your equipment to peak performance. Trusted by industrial and commercial clients across Florida and Illinois, our team delivers cost-effective, fast-turnaround solutions that keep your operations running smoothly.
Why Choose VTS Motors for Generator Rewinding?
- Expert Technicians: Decades of experience in rewinding AC and DC generator coils.
- Advanced Testing & Diagnosis: We use advanced diagnostics to pinpoint faults before any repair begins.
- Fast Turnaround: Our streamlined process minimizes downtime without compromising quality.
- Industrial-Grade Materials: We use high-temp insulation and Class H materials for durability.
- Pickup & Delivery Available: Hassle-free logistics for your heavy-duty equipment.
What Is Generator Rewinding?
Rewinding is the process of replacing the copper windings in your generator’s stator and/or rotor. Over time, heat, vibration, and overloads degrade the insulation and reduce performance. Rewinding restores electrical integrity without the high cost of full replacement.
Common Signs You Need Generator Rewinding:
- Drop in voltage or inconsistent output
- Overheating even with no load
- Frequent breaker trips or faults
- Burning smell or visible stator damage
- Generator fails to start or hold load
Our Generator Rewinding Process
- Inspection & Diagnosis – Mechanical and electrical checks to assess rewind need
- Disassembly – Full teardown of stator and rotor as required
- Burnout & Cleaning – Old windings removed and core cleaned
- Core Testing – Lamination tested for shorts and hot spots
- Rewinding – Precision winding using insulated copper wire
- Varnishing & Baking – Vacuum pressure impregnation (VPI) or varnish dip to seal windings
- Reassembly & Final Testing – Full-load and insulation resistance tests
Industries We Serve
- Manufacturing Facilities
- Hospitals & Healthcare
- Data Centers
- Construction & Contractors
- Utilities & Power Plants
- Food & Beverage Industry
Nationwide Support
Our repair centers in Florida and Illinois serve customers across the U.S. We provide both in-house rewinding and on-site support, including emergency repair services and coordinated logistics for large equipment.