Brake Coil Repair & Rewinding
Restore performance and reliability to your braking systems with expert brake coil repair and rewinding from VTS Motors. We specialize in electromagnetic brake coils, solenoids, and magnetic actuators used in cranes, elevators, hoists, presses, and automated industrial systems. Serving Florida, Illinois, and nationwide clients.
Service Overview
- Coil Diagnostics: Resistance, continuity, insulation, and amperage testing
- Complete Rewinding: Class F/H thermal-grade copper wire rewinding with proper winding geometry
- Core Cleaning & Varnishing: Core inspection, rust removal, vacuum varnish impregnation
- Insulation Upgrades: Heat-resistant sleeving, slot insulation, and terminal reinforcement
- Fast Turnaround: Express options available for mission-critical machinery
- Custom Coil Fabrication: Coils reproduced without original drawings based on measurements
Types of Brake Coils We Service
- Electromagnetic Brake Coils
- Spring-Set Brake Coils
- AC & DC Brake Coils
- Solenoid Coils
- Crane and Hoist Brake Coils
- Machine Tool Brake Coils
- Custom Brake Magnets and Field Coils
Applications
- Overhead Cranes & Hoists
- Industrial Elevators & Lifts
- Brake Motors & Gearmotors
- Machine Tools & Punch Presses
- Material Handling Equipment
- Automated Assembly & Robotics
Common Brake Coil Issues We Repair
- Open or shorted windings
- Coils overheating or smoking
- Reduced magnetic holding force
- Burnt insulation or terminals
- Frequent tripping or brake failure
- Electrical noise or imbalance
Why Choose VTS?
- Advanced coil winding equipment and clean-room assembly
- High-durability materials built for harsh industrial environments
- Reverse engineering capabilities with no OEM specs required
- Fast lead times and emergency services available
- Trusted by facilities across Florida, Illinois, and nationwide
Our Repair Process
- Testing & Evaluation: Diagnose electrical integrity and physical damage
- Disassembly & Cleaning: Remove old windings and prep the core
- Rewinding: Apply new copper windings with correct tension and layers
- Varnishing & Baking: Vacuum-impregnated insulation and thermal curing
- Final Testing: Resistance, voltage drop, and amperage performance check
Request a Coil Service Quote
If your industrial brake coil has failed or is showing signs of electrical stress, let VTS Motors restore it to OEM or better performance. Contact us today for an evaluation, quote, or emergency repair support.